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Elements and Performance Criteria

  1. Prepare job
  2. Check knife sharpness
  3. Set up machine for basic guillotining
  4. Conduct simple cut process
  5. Organise sample inspection and/or testing
  6. Maintain basic guillotining process
  7. Maintain production process
  8. Identify and rectify problems and faults
  9. Conduct shutdown of production process
  10. Clean guillotining machine at end of run

Required Skills

Required skills

communication by accurately completing production records according to enterprise procedures

problem solving by identifying and reporting faults in machine operation according to enterprise procedures

planning and organising by setting up the machine in minimum time with minimal wastage

teamwork by maintaining the production process in association with others and organising a sample inspection

use of technology by setting up a machine for basic cutting

Required knowledge

information concerning cutting that should be found in the job documentation or production control system

OHS factors that must be considered when handling knife blades during the knife change operation

factors that indicate a new blade is needed

problems arising from using a dull blade continuously

identifying a sharp knife from a dull knife

need to replace a cutting stick

OHS factors that must be considered when setting up and operating the machine

factors that should be considered when setting up a guillotine for cutting

choosing correct clamping pressure for a given job

OHS factors that must be considered when checking and adjusting the machine

aspects of the cutting that result should be checked against the sample

steps that should be taken if the cutting result does not coincide with the sample

OHS factors that must be considered when maintaining the production process

reporting procedures that should be followed if the machine malfunctions

treatdispose of guillotine waste

part of the guillotine that should be checked if after a cut the top sheets are outofsquare

part of the guillotine that should be checked if after a cut the top sheets are creasing across the cut line

the need for machine lubrication

information about correct types and methods of lubrication

OHS factors that must be considered when shutting down or cleaning a machine

special operations that are essential when shutting down the machine

quality aspects that should be considered in a completed cutting job

machine manuals safety and other documentation that are relevant to this task and where they are kept

documentation and information that is included in these documents

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential

correctly produce basic guillotined product according to job specifications and within the production timeframe

demonstrate an ability to find and use information relevant to the task from a variety of information sources

demonstrate all safety devices on the machine

set up not including knife change and produce TWO basic guillotined products if possible one large sheet and one small sheet according to manufacturers and job specifications enterprise procedures and the listed Performance Criteria

Context of and specific resources for assessment

Assessment must ensure

assessment may take place on the job off the job or a combination of these

off the job assessment must be undertaken in a closely simulated workplace environment

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge The following examples are appropriate for this unit

direct questioning combined with review of portfolios of evidence and third party workplace reports of onthejob performance by the candidate

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector workplace and job role is recommended for example

ICPSUC Prepare load and unload product on and off machine

ICPSU202C Prepare, load and unload product on and off machine

ICPSUC Prepare machine for operation basic

ICPSU207C Prepare machine for operation (basic)

ICPSUC Operate and monitor machines basic

ICPSU208C Operate and monitor machines (basic).


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Cutting process may include:

single knife, manual guillotines

Cutting units may include:

range of semi-automated, hand feed or delivery, low volume/speed guillotines

Cuttingsequence may include:

simple cutting sequence

Substrates may include:

range of substrates in categories of:

paper

paperboard

corrugated board

plastics.

Substrate handling may include:

large or small sheet handling systems